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How sharp is a thin kerf blade? (March 13, 2007) A couple of summers ago I lent the Woodchuck mill to a friend. I made sure to put a new blade on for him. Since he is much more competant than I at most practical things I just gave him a couple of instructions and watched him start sawing a red pine log. After the first pass through the log he remarked "the carriage is pushing kinda hard". Upon further inspection I had put the blade on backward and he had cut all the way through the log WITH THE BACK SIDE OF THE BLADE! The sawmill is still snowed in, but spring is approaching fast. For all of you who heard about the "Lake Effect" snow in NY this past winter you can appreciate our central New York winters. We did not get the 10 feet in ten days that communities near us got, but ours was still pretty deep! We have moved! (Sept 3, 2006) One of the things that really impressed me about Quality Manufacturing Co was their Dominick Street facility in Rome NY. The building was 40,000 square feet with overhead cranes, warehouse space, many offices and drafting room. Much to my surprise when I visted the factory one day in August, the manufacturing bay was largely cleaned out. Quality was moving to the old Rome Turney Radiator Company buillding. The new building is 100,000 square feet with an overhead crane, three floors of office space and easy access to the highway in Rome. At this point, the move is complete. Operations are underway at the new location. Click here for the map: New Location Thin Lumber (July 11, 2006) This past weekend my sons and I pulled thin Maple and Cherry boards from the lumber pile that we cut this spring. The thickness of the boards was between 1/4 and 1/2 inch. My concern was about how well it would air dry. We were pleasently surprised to find out that the boards had dried considerably in just a short time and most were warp and crack free. I could probably look this up but I would venture to guess that the drying time for 1/2 inch lumber is one fourth the time required for 1 inch lumber. (Its OK - I am a engineer I am allowed to make such off-the-cuff estimations!) That means that the air drying time for this thin lumber would be approximately 3 months outside and 3 months inside. I don't forsee having to resaw lumber on a bandsaw for many years! Valuable Lesson (April 27, 2006) One thing that has been going on is that the wood in my backyard has been drying. Last weekend I planed the first board from the wood I cut in Sept 2004. The maple turned out beautiful. It had been stickered for about a year in the back yard and for an additional 8 months or so above the ceiling of my garage. I learned a lesson when planing the board. If you read the earlier entries in this blog you will see how well the sawmill blade held up to the 6 nails that I cut in one of the logs. Considering the worth of the wood, my concern for dulling a blade was minimal. Well it came back and bit me when I planed the wood. The planner blades are more expensive, and harder to change (and set). Here is the lesson: bring some sort of marking pen when cutting wood so that you can circle any nails that you happen to hit. (Crayon works good!) Your planer will thank you. Un-attended Blog! (April 27, 2006) I wish that I could cite a good reason for ignoring this blog for so long. I can't! Life in general is often too busy. First Day Sawing (Sept 26, 2004) The first logs that I sawed on the Woodchuck were given to me by a Christian camp where several of my children work. They were included in a large amount of firewood logs. All told, there would be a thousand or more board feet of Hard Maple in that load of "firewood". Lumber buyers had rejected several nice logs since they were under ten feet in length. They also might have been concerned about metal in the logs due to the close proximity to campers. For me, a 6 foot board is as good as a 10 foot board. As for hardware, hitting metal with a bandmill is not the big deal that it would be on a circle mill. This day I ended up hitting 6 nails (all in one log) but was able to continue cutting with the same blade for some time after that. My impressions of the Woodchuck? - I honestly liked everything about it. It tows easy, sets up easy, it cuts straight and true. It is also lower to the ground than the bigger mills and that makes loading logs much easier. Fringe Benefits (Sept 17, 2004) After much redesign and hardware tweaks the Woodchuck was finally ready to market. About the same time I figured that it was time to borrow a mill from the factory to saw up some Maple and Cherry logs that were behind my house. "We'll have a Woodchuck ready for you on Saturday. You can keep it for as long as you need to". Well Saturday turned into Monday, but I left there with a mill who's paint was still drying on the squaring pins. Where It All Began In 1993 I hired a sawyer to saw some cherry logs at my old house. Mike showed up pulling an LT30 Woodmizer with his Ford Pinto (That was probably the last time that I saw a Pinto!) I learned a lot that day, besides ending up with 1500 board feet of Cherry lumber. Needless to say I was hooked on the idea of getting a portable sawmill someday. Two years later I rented a portable sawmill from a local shop. The price seemed right, but when I thought about it later, I was probably better off hiring a sawyer since in that case I got a saw and a laborer for the day. Results from that day were an assortment of Cherry, Elm, Maple, Butternut and Oak. Fast forward to 1998. While friends were purchasing lunch, I stopped to see
why there were portable bandsaw mills in the lot next door. Gary Russitano soon met
me in the lot and told me about the mills. Unbeknownst to me, Rome NY had its
own portable sawmill factory! (As it turns out, the mill that I rented earlier
was made by Quality Mfg). My friends were now waiting for me. My day job as
an engineer/web developer awaited, but the wheels were turning.
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